This is a teardown inspection on a 4r100 with a no 23 up shift. Sep 28, 2019 this ford truck 4r100 transmission rebuild manual by atsg covers tranny rebuilds for ford econoline, excursion, expedition, navigator and ford pickups between 19982004. For example, whether your rebuilt 4r100 transmission will have all of the oe manufacturer updates and upgrades to increase its strength and longevity will vary from shop to shop. The idea is to make it as clear and with as much detail as possible covering all aspects of it from removal and install fromback into the truck, disassembly, cleaning, rebuilding, upgrades, tools etc. Ford trucks 4r100 transmission rebuild manual 19982004 atsg. Apr 09, 2017 4r100 is a heavyduty automatic transmission that is introduced in 1998 by ford. This system is an essential part in several of the most popular ford cars such as ford excursion, ford expedition, ford super duty, ford lightning and ford eseries. Ford 4r100 atsg automatic transmission service group. It is the manual gear shift lever, as shown in figure 3. This manual is directed towards professional transmission techs. This ford truck 4r100 transmission rebuild manual by atsg covers tranny rebuilds for ford econoline, excursion, expedition, navigator and ford pickups between 19982004.
In 2010, with the introduction of the 6r80 model transmission, changes were made and a low oneway clutch owc was added to the transmission. The automatic transmission e40d 4r used for at least the control electronics, which has a positive effect on the performance of its reliability. The ford e40d automatic transmission is a four speed unit with total electronic shift control and is designed for operation in longitudinal powertrains for rear wheel drive applications. Ford transmission repair manuals northern auto parts. Sep 18, 2015 how to rebuild a ford 4r100 automatic transmission also watch my videos on how to rebuild a 4r70w in a 3 part series where i also show how to install a shift kit that improves the quality of the.
The ford 4r100 transmission is an updated version of the e4od and was first. This ford truck 4r100 transmission rebuild manual by atsg covers tranny rebuilds for ford econoline, excursion. Use of the tcs for this purpose allows flexibility in choosing the engine management system, in addition to the increased control, performance, and transmission durability afforded by quick 1. Ford aode 4r70w 4r70e 4r75e transmission service repair rebuild overhaul manual.
High to low most popular title manufacturer newest oldest availability 40 per page 80 per page 160 per page 240 per page 400 per page page of 1. Atsg automatic transmission service group transmission manuals are a collection of manuals for rebuilding transmissions from atsg. Atsg transmission repair manual atsg transmission repair manuals for gm transmission atsg transmission manual for ford transmission atsg transmission manual for dodge. Fluid capacity and type, valve body and solenoids charts. Ford e4od 4r100 class lesson 1 of 16 for parts and kits visit. Download automatic transmission repair manuals and find repair parts. Atsg ford e4od techtran transmission rebuild manual e40d. Basically the new 4r100 is a revised version of the previous e4od transmission with a powertakeoff pto window on the side of the case see figure 1. The ford 4r100 transmission is an updated version of the e4od and was. This is our most popular rebuild kit for fords 4r100 automatic transmission which contains all the heavy duty parts and components required to complete your 4r100 rebuild project.
The 4r100 transmission features a four element torque converter design that includes torque converter clutch tcc and a gear train that includes three planetary gearsets. Find great deals on ebay for 4r100 transmission in automatic transmission parts. Ford transmission repair manuals and books can be the hardest part of an. At the end of this we plan to take all the info and put it into a logical order to create a step by step online manual of sorts for doing a 4r100 trans. Ford 4r100 workshop repair service manual this is the complete factory service repair workshop manual for the ford 4r100. Engineered by sun coast and manufactured by alto, this 4r100 rebuild kit offers the shop owner or diy the components to rebuild and upgrade the 4r100 transmission. This transmission can be found in the 2005 navigator, 2006 explorer and mountaineer, 2007 expedition, 2008 f150 and 2010 mustang. The item 4r100 transmission rebuild repair manual overhaul book guide diesel v10 7. How to rebuild a ford 4r100 automatic transmission also watch my videos on how to rebuild a 4r70w in a 3 part series where i also show. Ford 4r100 transmission torque specifications global. Ford 4r100 atsg automatic transmission service group pdf.
The ford 4r100 transmission is an updated version of the e4od and was first introduced in the 1999 model year, and is currently found in the f250, f350, f450 and f550 super duty trucks, e150, e250, e350, e450 vans and the expeditionnavigatorexcursion vehicles. Atsg ford e4od techtran transmission rebuild manual e40d automatic transmission service group on. Ford 4r100 the ford 4r100 transmission is an updated version of the e4od and was first introduced in the 1999 model year, and is currently. If you retain the stock pcmvcm, it can probably be modified or reflashed to disable the transmission functionality. Ford e4od tranmission repair manual atsg pdf online download. Patc ford transmissions, c6, aod, 4r70w, 4r100, 5r110w and others. Th125 transmissions th125 m34 3t40, th125c md9 saturn taat saturn transmission taat fwd 4 speed. Atsg manual this 4l60e transmission repair manual contains service and identification. Transmission coolers most fseries vehicles over 8500 gvw equipped with the 4r100 transmission have an external oiltoair cooler only.
The idea is to make it as clear and with as much detail as possible covering all aspects of it from removal and install fromback into the truck, disassembly. Buy atsg 4r100 ford transmission repair manual 4r100 transmission rebuild kit 4r100 transmission pan best repair book available. To service the reverse clutch piston seals you will need 2 3 inch or longer 516 24 all thread studs. Ford 4r100 workshop repair service manual tradebit. Ford trucks 4r100 transmission rebuild manual 19982004 ford 4r44e 4r55e transmission rebuild manual 19952001 ford e4od transmission rebuild manual on cd 19891998 ford e4od transmission rebuild manual 19891998 ford mazda kf100 f3a transaxle rebuild manual on cd 19911997 ford c6 transmission rebuild manual on cd 19661996 ford a4ld. The 4r100 transmission in your 19992003 ford heavy duty truck is probably getting tired by now. The 6r607580 is a zf6hp style transmission specifically fitted for ford. Atsg ford 4r100 techtran transmission rebuild manual.
Due to the internal design of the oiltoair cooler, it cannot be adequately flushed to remove contaminants, and requires replacement during transmission rebuild. Since the introduction of the 4r100 transmission in model year 1998, there have been many engineering changes to improve pleaseability, reliability and durability concerns. Ford 4r100 transmission repair manual free download. Transmission teardown inspection, no 23 upshift transmission repair. Ford 4r100 transmission repair manual pdf free download. Patc ford performance transmissions, c4, c6, aod, 4r70w, e4od, 4r100, 5r110w, 6r80 and others. The term rebuilt can have different meanings from shop to shop. Atsg 36400ea 1999up ford 4r100 transmission repair manual. Patc builds ford performance transmissions in many levels. A transmission has a 31% overdrive and will produce a 30 to 40% increase in gas mileage on the road over a three speed transmission.
It is designed for longitudinal powertrains for rear wheel drive vehicles. Ford automatic transmission rebuild manuals the motor bookstore. In this section of our site you can download schemes and guides. Figure 2 figure 3 vehicles equipped with the 4r100 transmission have a transmission control switch tcs, also referred to as overdrive cancel switch, and a transmission control indicator lamp tcil, located on the end of the manual gear shift lever, as shown in figure 3. To rebuild the 4r100 there are a few tools that make life much better. Atsg manuals atsg transmission manuals zf4hp22 atsg 0. Sonnax transmission parts for ford 4r100 applications. Patc is on the cutting edge of performance rear wheel drive american transmission development. Powerstrokearmyford f heritage user manual pdf download. Transmission parts online e4od 4r100 transmission parts. A standard rebuild consists of only replacing items that are completely. How to deal with 4r100 transmission problems in ford vehicle. Ford 4r100 atsg techtran manual repair rebuild book.
Master transmission overhaul kit 19992002 ford 4r100. The ford 4r100 transmission is an updated version of the e4od and was first introduced in the 1999 model year, and is currently found in the f250, f350, f450 and f550 super duty trucks, e150, e250, e350, e450 vans and the expeditionnavigatorexcursion vehicles equipped with the 5. We work with different manufacturers in the development of stronger parts. The ford 4r100 automatic transmission is a four forward speed unit with electronic shift control. Most popular ford 4r100 transmission rebuild kit 9804 hd. Ford 4r100 update handbook atsg automatic transmission service group pdf free online. Suncoast converters xtreme rebuild kit for 19992003 ford 4r100.
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